Phalada

Our central processing facility, located in Bangalore, INDIA, is spread across 4 acres of land with a built-up area of over 100,000 sqft. We have three independent units catering to a wider ange of processes and capacities. With well-defined SOPs and an ERP-based traceability and record system, we ensure the highest standards of quality and transparency. Our entire facility is BRC Grade A certified, and we follow stringent quality measures throughout. Additionally, we are committed to sustainability, with a 300 KW renewable solarenergy plant that helps offset our energy needs and keeps the environment clean.

Spice & Herbs Processing Unit

Our Spice & Herbs Processing Unit is designed to handle all types of spices and herbs with a fully automated system. Key features include:

  • Capacity:1 ton per hour.
  • Processes: Cleaning, sterilization, milling, sieving,
    and packing.
  • Technology: Continuous steam sterilization from
    Safe Steril, France.
  • Quality: Ensures low microbial values while
    preserving active ingredients and volatile oils.

Process Details

  • Cleaning: Removes impurities to ensure high-quality raw material.
  • Sterilization: The continuous steam sterilization process minimizes microbial content without significantly altering the product.
  • Milling: Precision milling to achieve the desired particle size.
  • Sieving: Ensures uniformity and consistency in the final product.
  • Packing: Automated packing maintains product integrity and quality.

Ready-to-Eat Processing Unit

Our Ready-to-Eat Processing Unit specializes in a variety of ready-to-eat products, offering flexibility and quality for private label solutions. Key features include:
  • Product Range: Plant-based meal kits, tender jackfruit in cans, curry pastes, and baked snacks.
  • Packaging: Various consumer pack options for private label needs.
  • Sterilization: Rotary retort and water-spray retort machines.
  • Quality Assurance: Each batch undergoes  rigorous incubation and microbial tests.

Process Details

  • Versatility: Capable of processing a wide range of products to meet diverse market demands.
  • Sterilization Methods:
    o Rotary Retort: Ensures uniform heat distribution for consistent sterilization.
    o Water-Spray Retort: Effective for products of various shapes and sizes.
  • Quality Systems: Stringent quality control measures ensure product safety and quality.

Retail Processing Unit

Our Retail Processing Unit offers diverse packaging ptions to meet various market requirements. Key features include:

  • Packaging Formats: Pouches, glass jars, cartons, and industrial bags.
  • Machines: A wide assembly of manual and automatic packaging machines.
  • Flexibility: Low minimum order quantities for
    private label needs.
retail

Process Details

  • Cleaning: Ensures all products are free from contaminants before packing.
  • Packaging Options:
    o Pouches: Flexible and cost-effective.
    o Glass Jars: Ideal for preserving product freshness and quality.
    o Cartons: Suitable for bulk storage and transportation.
    o Food Service: Designed for large-scale, restaurant/industrial use.
  • Customization: Tailored packaging solutions to meet specific customer requirements.